ORBIT: Optimized Real-Time Blade Inspection and Tracking
Because Blades Don’t Forgive Mistakes
Real-time vision and truth for a world that demands flawless blades
Built for Blades. Powered by AI.
The Blade Tax Nobody Talks About
US$ 200,000+ can be lost from just one defective wind blade in rejection, repair, and downtime
15–20% of wind blades undergo rework due to defects or SOP non-compliance, according to industry studies
Up to 8% of cycle time is lost to manufacturing inefficiencies, delaying project delivery
Defective blades often end up in landfills, undermining the green promise of renewable energy
Every misstep bleeds dollars, time, and credibility
Why keep paying the price of preventable defects?
Built for Blades. Powered by AI.
Orbit plugs into your line, enforces your SOPs, and turns inspection into a digital muscle
ORBIT is an AI-powered computer vision platform purpose-built for wind blade manufacturing. By digitizing and automating inspection, ORBIT eliminates costly defects, improves throughput, and ensures compliance with safety and quality standards.
Built to integrate seamlessly into existing workflows
Operates with your current camera infrastructure
Data-secure by design
-no videos leave your facility
Key Features
Every Fiber Finds Its Place
Ply Type & Alignment Check
Each ply’s type and orientation is inspected against the laser projection
Deviation Alerts
Real-time alerts trigger when misalignment or incorrect ply placement is detected
Laser-Guided Auto Halt
The laser system freezes progression until the deviation is corrected, ensuring SOP compliance before the next step
When Flow Becomes Proof
Live Resin Flow Mapping
Tracks resin front in real time to verify complete and uniform coverage
Smart Valve Regulation
Automated valve control adjusts flow and pressure to prevent dry spots or over-saturation
Digital Quality Record
Every cycle is logged with visual proof for quality verification and compliance audits
Bonds That Don’t Break
Real-Time Application Tracking
Monitors glue bead position, width, and continuity during application
Deviation Alerts
Instant detection of gaps, excess, or misaligned adhesive patterns
Stronger Bond Assurance
Minimizes bond failures and boosts First Pass Yield with consistent application
Time, Takt, and Zero Bottlenecks
Automated Time Tracking
Measures cycle times at each stage without manual logging
Bottleneck Detection
Flags early signs of idle time, delays, or rework loops
Throughput Insights
Provides actionable data to optimize takt time and maximize output.
Eyes on Safety, Always
PPE Compliance Monitoring
Detects helmets, vests, gloves, and other required gear in real time.
Unsafe Action Alerts
Identifies risky behaviors such as bypassing guards or entering restricted zones.
Risk Scoring Dashboard
Quantifies safety gaps to prioritize corrective actions and reduce incident rates.
Under the Hood of Orbit
Cameras, lasers, GPUs, and interlocks working as one seamless nervous system
Key Components
Vision Inputs
Ceiling/gantry cameras + optional mobile units
Laser Projection Sync
Native integration with LAP & Virtek
Edge Processing
On-prem GPU inference for real-time decisions
Decision & Interlocks
Automated pass/fail gating with operator dashboard
Evidence Trail
Step-wise digital proof for QA and audits
Secure Edge Deployment
No video leaves client
premises
Why Blades Trust Orbit
Cameras, lasers, GPUs, and interlocks working as one seamless nervous system
Unmatched Quality and Compliance
Every blade stage is digitally verified, ensuring zero escapements and complete traceability
Faster, Safer
Production
AI-driven insights optimize cycle time while auto-stop safeguards and real-time safety monitoring protect operations
Profitability with
Sustainability
Prevent costly blade rejections, protect margins and reduce waste, while keeping green truly green